标准化流程，灵活可控
先进的自动化与大规模生产
三大专业车间配备 109 台注塑机（40T–800T），从小批量验证到大规模量产，都能提供稳定产能，无资源冲突。集中供料系统与高精度 Moldmaster 温控保障材料纯净与热性能稳定，即便是高性能工程塑料，也能保持加工一致性。全线机械手集成与设备标准化，实现高负荷自动化生产。每一件产品从首件到尾件均经过精准控制，生产过程可追溯，品质可靠且可重复。
二次注塑
我们深知不同材料界面附着的关键性。通过精确控制工艺，实现不同材料间的化学结合，防止应力下分层，提高握持手感和长期密封性能。
嵌件注塑
不仅确保零件嵌入，还控制材料热膨胀差异。通过调节注塑压力和温度，金属嵌件保持稳定定位，避免塑料内部产生应力裂纹。
立式注塑
利用重力辅助对位复杂嵌件，微小精密组件在注塑过程中稳固就位，显著提升良品率并保证长期可靠性。
双色注塑
在单次自动化循环中解决复杂结构工艺难题。精准控制闭合面精度，消除材料间毛边，实现零件一体成型，无需二次装配。
FAQ
What do you need to quote a custom injection molding project?
For the most accurate quote, send a STEP or other 3D CAD file, a dimensioned 2D drawing, resin and color requirements, annual volume, order quantity, critical tolerances, surface-finish requirements, and any assembly or inspection needs. If the material or tooling strategy is not final, include the part’s application and performance requirements. Our team can review the design and identify the assumptions needed for pricing.
How long will it take to get my orders?
Injection molding cost includes the one-time injection mold tooling investment and the recurring molded-part price. Key drivers include part size and geometry, mold complexity, cavity count, resin, part weight, cycle time, tolerance, surface finish, inspection, and annual volume. We evaluate tooling and unit cost together so the proposal matches your expected product life instead of optimizing only the lowest upfront price.
What is your minimum order quantity for injection molded parts?
MOQ is project-specific. It depends on resin purchasing quantities, color, machine setup, cycle time, secondary operations, and whether a mold already exists. We support small-batch validation and automated mass production, but the most economical quantity varies by part. Send your first-order quantity and annual forecast, and we can quote suitable volume breaks rather than forcing one standard MOQ across every project.
Can you help improve my plastic part design before tooling?
Yes. Our DFM for plastic parts can review wall thickness, draft, ribs and bosses, undercuts, tolerances, parting lines, gates, runners, ejection, shrinkage, and assembly fit. Moldflow analysis or other simulation can be added when the geometry or performance risk justifies it. Resolving these issues before mold manufacturing helps reduce tool revisions, cosmetic defects, and production delays.
Do you offer overmolding, insert molding, and 2K injection molding?
Yes. Our injection molding services include overmolding, insert molding, vertical injection molding, and 2K multi-shot molding. The best process depends on the materials, bonding requirements, insert geometry, sealing needs, production volume, and cosmetic standard. Share your CAD files and functional requirements, and our engineers can recommend whether overmolding, insert molding, 2K molding, or a conventional assembly is the most practical option.
How do you keep precision injection molding consistent at volume?
We use standardized process control, automated material feeding, robotic handling, MES monitoring, SPC checks, and CCD visual inspection to reduce variation. Our 109 injection molding machines range from 40T to 800T across three specialized workshops, supporting both precision plastic components and high-volume injection molding programs. The inspection plan and critical process controls are defined according to each part’s drawing and quality requirements.
Can you support both pilot runs and high-volume plastic injection molding?
Yes. We can begin with prototype or small-batch validation and scale into automated production after the part, mold, material, and process are approved. For higher volumes, we evaluate cavity count, cycle time, automation, inspection, and material supply to protect unit cost and capacity. Include your launch quantity and 12–24-month forecast so the tooling and production plan can be sized for the expected ramp.